申余骨架

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申余骨架,即橡胶聚酯钢化棕丝骨架,是橡胶骨架材料的一种。这种骨架由张学申和范思余两位历经20余年研发,于公元2010年元月研发成功,顾得名“申余骨架”。
中文名
申余骨架
性    质
橡胶骨架材料
研发人员
张学申和范思余
研发成功时间
公元2010年元月
橡胶聚酯钢化棕丝骨架材料的开发和利用
The Development and Use of Rubber Polyester Steel Brown Wire Reinforcing Materials
随着橡胶工业的快速发展,橡胶骨架材料做为橡胶工业重要的配套原材料,骨架材料的质量决定了橡胶产品的档次水平,成为橡胶工业发展的最重要标志
With the rapid development of rubber industry, rubber reinforcing materials have become an important supporting raw material in the rubber industry. The quality of reinforcing materials determines the grade of rubber products and has become the most important sign of the development of rubber industry.
橡胶骨架材料经历了从棉纤维,人造纤维到化学纤维近一百年的历史,目前骨架材料主要有锦纶、涤纶、芳纶等产品。在骨架材料更新换代过程中我们会发现,都是骨架的材料在发生变化,而骨架的结构没有发生根本的改变,都是纤维结构,这种纤维结构的骨架材料在工业化生产中不同程度的出现了受力不均、易跑长、寿命短等致命弱点。针对纤维结构骨架材料存在的致命弱点,为提高带体使用寿命,上世纪六、七十年代美日等国家也都进行了改变骨架结构的相似实验,由于屈挠性和附着力问题最终都没有研制成功。
The development of rubber reinforcing material has a history of almost hundred years from cotton fibers, artificial fibers to chemical fibers. Currently, reinforcing materials mainly are nylon, polyester, aramid and other products. During the upgrading process of reinforcing materials, we will find that it’s the frame of materials that changed, while the structure of the frame did not change fundamentally, which is fiber structure. The fibrous reinforcing materials demonstrate various degrees of different fatal weaknesses in industrialized production such as non-uniform load, susceptibility to stretching and short life span. Focusing on these fatal weaknesses of fibrous reinforcing materials, in order to improve the service life of belt body, in the 1960s and 1970s, Japan, United States and some other countries conducted similar experiments on changing the frame structure, nevertheless without any success due to flex and adhesion problems.
张学申——威海天乘华轮特种带芯有限公司董事长,上世纪九十年代初,张学申在我国第一个研究出了涤纶浸渍工艺,在此基础上也开始向橡胶骨架结构的研制发起挑战。经过无数次试验,耗费了大量的人力、物力和财力,终于在2000年突破屈挠、粘合两大技术难关,成功研制出了整体实芯结构的聚酯钢化棕丝骨架新材料,获得了传动带、运输带两项国家发明专利(专利号:ZL00110179.X 专利号:ZL00107472.5)。从发明专利到实现工业化大生产,张学申先生又经过了十余年时间进行工艺完善,设备研发,于2009年实现了工业化全线连续运行,批量生产出了合格产品,前后花了近20年的时间最终获得成功。
Xueshen Zhang - Chairman of Weihaitian Chenghualun Special Belt Core Co. Ltd. In the 1990s, Zhang Xueshen first developed the polyester impregnation process in China and on this basis challenged the development of rubber frame structure. After numerous experiments and costing lots of labor, materials and financial resources, in 2000, he finally overcame the two technical difficulties flex and adhesion and successfully developed the polyester steel brown wire reinforcing materials with overall solid core structure and gained two national invention patent for transmission belt and conveyor belt (patent number: ZL00110179.X Patent Number: ZL00107472.5). From invention patent to the actualization of major industrialized production, Zhang Xueshen spent another decade perfecting the process and developing devices. Finally in 2009, he actualized industrialized full-range continuous operation and mass produced qualified products. It took him a total of nearly 20 years to achieve the final success.
聚酯钢化棕丝的发明,解决了橡胶骨架材料行业领域内一大技术难题,并在大规模生产和商业化中体现出卓越的独特性。
With the invention of polyester steel brown wire, another major technical problem in the rubber reinforcing material industry is solved, and its excellent uniqueness is embodied in large-scale production and commercialization.
传统纤维骨架材料的纤维加工捻制需经过合并、初捻和复捻等环节加工而成。因此无法保证纤维长度一致,尤其在初捻、复捻过程中捻度不匀率的存在,骨架不等长现象更为严重(国家对捻度不匀率有明确规定),我们取一段传统的骨架材料,截取20厘米的长度,并在两端做好标记,下面我们把这段骨架破捻,再来测量每段的长度。看,这一段是20.7厘米,第二段是21.1厘米,第三段是20.9厘米,这个简单的实验足以说明,传统的纤维骨架材料,同等长度的骨架,内部纤维却不等长,这种无法摆脱的缺点就会造成胶带在相同外力受力不均,导致在动态中短的纤维逐渐扯断、骨架松散、跑长,致使橡胶断裂,胶带寿命缩短,而且使用寿命也不能做到均衡一致,使企业无法做到定期更换;另外,运输带的多层结构和整体带芯多层织造方式同样是纤维结构,造成带体沉重、运转中经过包角处出现“外紧内松”的剪切现象,造成带体层间剥离,耐屈挠性能差,带体跑长,使用寿命短。可以说传统骨架材料纤维结构的不合理,是带体寿命短的根本原因。
The fiber processing and twisting of traditional fibrous reinforcing materials requires combining, initial twisting, second twisting and other links. Therefore fiber lengths cannot be guaranteed the same; particularly because of the existence of irregularity of twisting in initial twisting and second twisting and the severe phenomenon of unevenly-long frame (the state has clear regulation on the irregularity of twisting). We take a piece of traditional reinforcing material of 20 cm, make both ends, then twist this frame and measure the length of each section again. Look, this section is 20.7 cm, the second section is 21.1 cm, the third section is 20.9 cm, this simple experiment illustrates that the traditional fibrous reinforcing materials with the same length of frame don’t have equal length of internal fibers. This unavoidable shortcoming leads to the non-uniform load of tapes, causing the short fibers in movement to gradually break, frame to collapse and stretch, rubber to fracture, the service life of rubber tapes to shorten, and the service life cannot be even which disables the company to replace them regularly; besides, the multi-layer structure of the conveyor belt and the multi-layer weaving the of the overall belt core are also fibrous, leading to the heavy belt body, the cut phenomenon of “loose outside and tight inside” at the corners of the pack during movement, the delamination between layers of belt body, poor flex resistance, stretched belt body and short service life. It can be said the unreasonable fiber structure of traditional reinforcing materials is the fundamental cause of the short service life of belt body.
聚酯钢化棕丝是整体实芯结构,无需捻制,它充分体现了聚酯材料耐疲劳的物理特性,解决了传统纤维结构的不等长现象,产品具有受力均匀、不松散、不跑长、耐屈挠等优点,极大地提高了橡胶制品的使用寿命,而且又能够保持均衡一致,使企业可以做到定期更换。
Polyester steel brown wire is an overall solid core structure, with no requirement of twisting, which fully reflects the physical characteristic of fatigue resistance of polyester materials and solves the traditional problem of unequal length in fiber structure. The product has the advantages of a uniform load, no looseness, no stretching, flex resistance, etc. It greatly improves the service life of rubber products and maintains a balanced, so that enterprises can replace the products regularly.
采用聚酯钢化棕丝试制的V带,经过青岛石油和化学工业新材料与制品质量监督检验中心依据GB12732-1996标准进行检测,九项指标全部合格,并且全部高于国家标准,特别是疲劳寿命试验,超过国家标准近五倍,运转400小时带体仍然完好无损。(检测报告附后)
The V belt under trial of polyester steel brown wire has proven qualified for nine indicators after being tested by Qingdao Oil and Chemical Industrial New Materials and Products Quality Supervision and Examination Center based on the GB12732-1996 standards, and the results are all higher than the national standards, especially in the fatigue life test in which the result is almost five times higher than national standard, running 400 hours with the belt body still intact. (Test report attached)
青岛橡六三角带厂用聚酯钢化棕丝制成普通型橡胶V带,疲劳试验超过国家标准二到三倍,运行四百五十小时后带体完好,终止试验。(仍可继续运行)。
Qingdao Sixth Rubber Triangular Belt Factory used polyester steel brown wire to make ordinary rubber V belt, which passed the fatigue test exceeded with a result two to three times higher than the national standard, running for four and hundred hours with the body intact until the test was terminated. (can still keep running).
用聚酯钢化棕丝制成的4L5V-5000型普冠得油田联组带在辽河油田、大庆油田、胜利油田试验挂机,普冠得油田联组带平均运行12个月以上,(9个月以上)与国际同类产品相比,带体使用寿命提高3-5倍。很好的解决了油田领域传动带易跑长、打滑、丢转、传动效率低、耗电严重、雨雪天气损坏严重、寿命短、使用寿命不均衡,企业不能做到定期更换等技术难题。
The 4L5V-5000 PUGUANDE oilfield jointed belt made of polyester brown wire was tested in Liaohe Oilfield, Daqing Oilfield and Shengli Oilfield. PUGUANDE oilfield jointed belt averagely runs for more than 12 months (more than 9 months). Compared to similar international products, the service life of the belt body is 3-5 times higher. It solves the technical problems of the conveyor belt‘s susceptibility of to stretching in oilfield area, slipping, loss in transmission, low transmission efficiency, huge consumption of electricity, severe damage in rainy and snowy weather, short service life, uneven service life and impossibility for corporate to replace regularly.
2010年9月北京聚脂钢化棕丝新型骨架材料专家鉴定会隆重召开,与会专家对聚脂钢化棕丝表现的卓越品质高度认可(开会内容),聚酯钢化棕丝是橡胶骨架材料一个质的飞跃,改写了橡胶骨架材料和橡胶传动带的百年历史,是世界橡胶行业一个新的里程碑。
In September 2010, Beijing polyester steel brown wire new type reinforcing materials expert evaluation conference was held. Experts at the conference highly acknowledged the excellent quality and high-standard performance of polyester steel brown wire (conference content). Polyester steel brown wire is a leap of quality in rubber reinforcing materials, revised the hundred-year-history of rubber reinforcing materials and rubber transmission belts and is a new milestone in the world’s rubber industry.
聚酯钢化棕丝采用新技术、新工艺、新设备生产,是高效、低耗、节能环保产品,符合世界节能减排的要求,不仅给使用企业带来巨大的经济效益同时也给世界带来了巨大的社会效益。
Polyester steel brown wire uses new technology, new process and new devices for production. It’s a highly efficient, low consuming, energy saving and environmental protecting product. It meets with the world’s requirement of emission reduction, not only bringing huge economic benefits to the corporate but also bringing tremendous social benefits to the world.
对于企业——V带的使用寿命延长,用量减少,避免了频繁换带,减少了人力、物力消耗,由于不跑长、克服了丢转现象,因此减少了动力消耗,节省能源,提高生产效率,给使用企业带来巨大的经济效益。
For the corporate—V belt’s service life is prolonged, amount of usage is reduced, which avoids frequent change of belt and consumption of labor and materials. Since it doesn’t stretch easily and overcomes the loss in transmission, it reduces consumption of power, saves energy and resources, improves productivity and brings huge economic benefits to the corporate.
对于资源——由于普冠得传动带比传统纤维结构传动带使用寿命提高3-5倍以上,可节约该产品橡胶及骨架等材料资源总量的百分之八十。随着新骨架材料的广泛应用,必将为世界节省大量的资源。
For the resources—since PUGUANDE conveyor belt’s service life is 3-5 times higher than traditional fibrous conveyor belt, it can save 80% of the product’s total rubber, frame and other material resources. With the wide application of new reinforcing materials, it surely will save much resource for the world.
对于环境——传统纤维结构的骨架材料每吨需浸渍液300公斤左右,而聚酯钢化棕丝每吨需浸渍液仅30公斤左右,可减排百分之九十,由于使用寿命延长了三至五倍,减排量更加惊人,可降低45倍,随着聚酯钢化棕丝的推广使用,必将为世界的环保事业做出巨大贡献。
For the environment—every ton of the traditional fibrous reinforcing material needs 300 kg of impregnation solution, but every ton of polyester steel brown wire only needs 30 kg of impregnation solution, which can reduce 90% of emissions, and since the service life is prolonged 3-5 times, the reduction of emission can be 45 times higher. With the wide application of polyester steel brown wire, it surely will make great contribution to the world’s environmental protection.
聚脂钢化棕丝骨架材料必将取代传统纤维结构骨架材料,它的发明使橡胶工业的发展迈进了一个新的时代。随着公司对聚脂钢化棕丝开发力度的加大,打通后续产品链,聚脂钢化棕丝可广泛应用于传动带、运输带、胶管、轮胎等橡胶领域。鲲鹏展翅九万里,直上云霄揽星月,聚脂钢化棕丝的研制成功必将引领一场橡胶产业的升级革命,为世界橡胶工业的发展作出巨大贡献。
Polyester steel brown wire reinforcing materials will surely replace traditional fibrous reinforcing materials. Its invention indicates the development of rubber industry has marched into a new era. As the company intensified the development of polyester steel brown wire, it will complete the entire product chain and polyester steel brown wire can thus be widely applied in conveyor belt, transmission belt, rubber tubes, tires and other rubber field. The bird Penghu stretches its wings as wide as ninety thousand miles and flies straight up to heaven to take the stars and the moon. The successful development of polyester steel brown wire will surely lead a upgrade revolution in the rubber industry and make great contribution to the development of the world’s rubber industry.
威海天乘华轮特种带芯有限公司
Weihaitian Chenghualun Special Belt Core Co., Ltd
二O一O年十月
October, 2010
对于企业——以石油开采工业为例,在减耗方面,由于普冠得油田联组带使用寿命的提高,大大降低了联组带的使用量,每年可为企业减少50%左右的用带支出。在节能方面,普冠得油田联组带克服了打滑、丢转现象,减少了动力损耗,一年可为企业节约5—10%的用电支出(5%左右)。在增效方面,
For the corporate—take oil exploration industry for example. In respect to consumption reduction, due to the improvement of service life brought by using PUGUANDE oilfield jointed belt, the usage of jointed belt is greatly reduced—50&% of the belt expense can be reduced for the corporate annually. In respect to energy saving, PUGUANDE oilfield jointed group overcame slipping, loss in transmission and power loss and can save 5—10% of electricity usage (around 5%) for the corporate. In respect to efficiency increase,
1,、避免了频繁换带,减少了人力物力消耗。
Avoids frequent change of belt and reduces consumption of labor and materials.
2、减少了换带停机和雨雪天气带体断裂造成的意外停机,每年可增加数小时工作时间,增加了原油产量。
Reduces the unplanned downtime due to belt-changing downtime and fracture due to snow and rain, increases several hours of working time annually and increases yield of crude oil.
3、最大程度的减少了丢转现象,在节电的同时,提高了磕头机的工作效率。
Reduces loss in transmission to the greatest degree, increases the working efficiency of oil extraction machine while saving electricity.
普冠得油田联组带是带体内部骨架结构的改变,使用企业不需要任何设备和工艺的改进,经测算,以一万台磕头机为例,使用企业在减耗、节能,增效方面,每年可增加2—3亿人民币的经济效益。
PUGUANDE jointed belt changed the internal frame structure of the belt body, so the corporate doesn’t need to modify any devices or process. According to estimate, take ten thousand oil extraction machines for example, the corporate can increase 200-300 million Yuan worth economic benefits in respect to consumption reduction, energy saving and efficiency increase.
普冠得橡胶联组带
PUGUANDE rubber jointed belt
不仅给世界带来了巨大的社会效益,同时也给使用企业带来巨大的经济效益。
Not only brings huge social benefit to the world but also brings tremendous economic benefits to the corporate.
聚酯钢化棕丝改写橡胶骨架材料百年历史
Polyester steel brown wire modified the hundred-year-history of rubber reinforcing materials
必将引领一场橡胶行业的质量升级革命
Surely will lead a quality upgrade revolution in the rubber industry
威海天乘华轮特种带芯有限公司
Weihaitian Chenghualun Special Belt Core Co., Ltd
地址:山东省威海市高区营口路东、火炬路西
Address: East Yinkou Road, West Huoju Road, Gao District, Weihai, Shandong
董事长致辞
Words from the Chairman
20年感言
Reflection on the 20 years
当时针指向2010年,聚酯钢化棕丝橡胶骨架材料从研发到今天的工业化规模生产,我们一共走了二十年,回眸这二十年走过的路程,让我感慨万千。
When the needle of times pointed to 2010, the development of polyester steel brown wire rubber reinforcing material has gone through twenty years from the beginning to today’s industrialized mass production. We have been on the same path for twenty years, and when I look back to this journey, my heart is filled with complex emotions.
20年前,我们卧薪尝胆,开始了橡胶骨架新材料的研制。
Twenty years ago, we started the development of rubber reinforcing new materials in harsh environment.
10年前,我们成功研制了聚酯钢化棕丝橡胶骨架新材料,获得了传动带、运输带两项国家发明专利。
Ten years ago, we successfully developed polyester steel brown wire rubber reinforcing material and achieved the national patent of conveyor belt and transmission belt.
5年前, 我们威海天乘华轮特种带芯有限公司破土动工,一个现代化、充满生机活力的高新企业拔地而起。
Five years ago, Weihaitian Chenghualun Special Belt Core Co., Ltd was established. A modernized and lively high-technology company came into this world.
今天,聚酯钢化棕丝实现了工业化批量生产,应用于橡胶传动带领域,产品质量有了一个质的飞跃,普冠得油田联组带,4个月内免维护、平均使用寿命12个月以上,与国际同类产品相比提高3-5倍,是行业的一个重大突破。
Today, polyester steel brown wire has achieved industrialized mass production, is applied into rubber transmission belt field and the product quality has improved tremendously. PUGUANDE jointed belt, Four month's Free maintainance, more than 12 months'average life, improved 3-5 times compared to international products of the same kind. It’s truly a breakthrough in the industry.
二十年的磨砺,铸造了我们坚持拼搏的强大信念,我们从稚嫩幼小,日渐羽翼丰满,公司同仁将把二十年作为新的起点,设立更高的目标,不断创新,不断超越,雄关慢慢真如铁,而今迈步从头越,我们期待一个更精彩的二十年。
Twenty years of hard work has built in us a persistent and strong faith. Twenty years witnessed the process of our maturity. The members in this company will see the end of the past twenty years as a new beginning, set higher goals, keep innovating and keep exceeding beyond excellence. The road ahead of us is long and we are embarking on a new journey with the expectation a more brilliant twenty years.
天乘华轮特种带芯有限公司董事长
Chairman of Weihaitian Chenghualun Special Belt Core Co., Ltd
Xueshen Zhang
企业介绍
Introduction of the company
威海天乘华轮特种带芯有限公司是一家致力于研发和生产聚脂钢化棕丝新型橡胶骨架材料的高新企业,公司座落于美丽的海滨城市威海,占地二万六千平方米,设计安装聚脂钢化棕丝生产线20条。核心产品聚脂钢化棕丝橡胶骨架新材料是公司自主研发,拥有自主知识产权的高新产品,获得了传动带、运输带两项国家发明专利(专利号:ZL00110179.X 专利号:ZL00107472.5)。目前公司依托聚脂钢化棕丝橡胶骨架新材料的技术优势,与中国橡胶行业的龙头企业——青岛橡胶六厂强强合作,开发出了以普冠得油田联组带为核心的橡胶V带系列产品,品质卓越,获得了国内外客户的高度认可。产品远销世界各地,聚脂钢化棕丝是一种实芯结构橡胶骨架新材料,是传统纤维结构骨架材料的替代品。随着公司及合作的橡胶企业对聚脂钢化棕丝开发力度的加大,打通后续产品链,聚脂钢化棕丝可广泛应用于传动带、运输带、胶管、轮胎等橡胶领域,为公司的可持续发展提供了可靠保障。目前公司已经进入了橡胶行业的快车道,公司正向着做大做强,把普冠得打造成世界品牌的目标,稳步迈进。
Chairman of Weihaitian Chenghualun Special Belt Core Co., Ltd is a high-technology company dedicated to the development and production of polyester steel brown wire rubber reinforcing materials. The company is located in the beautiful coastal city Weihai. It has an area of 26,000 m2. It designs and installs 20 polyester steel brown wire production lines. The core product polyester steel brown wire rubber reinforcing material is a high-technology product with independent intellectual property rights developed autonomously by the company, which achieves the national invention patent for conveyor belt and transmission belt (patent number: ZL00110179.X and ZL00107472.5). Currently the company depends on the technological advantage of polyester steel brown wire rubber reinforcing material, cooperated with the leading company in Chinas rubber industry—Strong cooperation with Qingdao No.6 Rubber Factory and developed rubber V belt series with PUGUANDE jointed belt as the core. The excellent quality of the products won the high recognition from domestic and international customers. The products are sold all over the world. Polyester steel brown wire is a rubber reinforcing new material with solid core structure; it’s a replacement of the traditional fibrous reinforcing material. As the company and its partner rubber company strengthen the development of polyester steel brown wire and complete the development of the product chain, polyester steel brown wire can be widely applied in conveyor belt, transmission belt, rubber tubes, tires and other rubber field, which provides substantial guarantee for the company’s sustainable development. Currently the company has entered a fast lane of rubber industry, working towards a stronger and bigger company with PUGUANDE as a world leading brand.
纤维结构骨架材料传动带的弊端
The shortcomings of fibrous reinforcing material conveyor belt
普通传动带的骨架材料主要棉纤维、涤纤维、芳纶等产品,在骨架的更新换代过程中,我们会发现都是骨架的材料在发生变化,而骨架的结构没有发生根本的改变,都是纤维结构,这种纤维结构的骨架材料由于纤维的不等长和捻度不匀率的存在,骨架材料在动态中必然会出现纤维受力不均匀,短的纤维逐渐扯断,骨架松散跑长,致使橡胶断裂,胶带寿命缩短,使用寿命不均衡,企业无法做到定期更换。以油田联组带为例,国际同类产品平均使用寿命,2~4个月。
The usual reinforcing materials mainly are nylon, polyester, aramid and other products. During the upgrading process of reinforcing materials, we will find that it’s the frame of materials that changed, while the structure of the frame did not change fundamentally, which is fiber structure. Because of the unequal fiber and uneven twisting, these reinforcing materials will surely have non-uniform load during movement, short fibers will gradually break, frame will collapse and stretch, rubber will fracture, the service life of rubber tapes will shorten, and the service life will be uneven which disables the company to replace them regularly. Take oilfield jointed belt as an example, the average service life of international products of the same kind is 2-4 months.
产品对比
Comparison of products
聚酯钢化棕丝传动带的优势
The advantage of polyester steel brown wire conveyor belt
聚酯钢化棕丝骨架新材料为整体实芯结构,无需捻制,从根本上解决了纤维骨架材料结构不合理的问题,它充份体现了聚酯材料耐疲劳的物理特性,由于整体实芯结构,导致骨架受力均匀,不松散,不跑长,耐曲挠等优点,带体使用寿命明显增强,并且使用寿命均衡,企业可以做到定期管理。普冠得油田联组带使用寿命是国际同类产品的3~5倍,4个月内免维护、平均使用寿命12个月以上。
Polyester steel brown wire is an overall solid core structure, with no requirement of twisting, which fully reflects the physical characteristic of fatigue resistance of polyester materials and solves the traditional problem of unequal length in fiber structure. The product has the advantages of a uniform load, no looseness, no stretching, flex resistance, etc. It greatly improves the service life of rubber products and maintains a balanced, so that enterprises can replace the products regularly. The service life of PUGUANDE jointed belt is 3-5 times higher than international products of the same kind. Four month's Free maintainance, more than 12 months'average life.
聚酯钢化棕丝通过专家组鉴定
Polyester steel brown wire passed the evaluation of expert groups
2010年11月,北京,在聚脂钢化棕丝橡胶新型骨架材料专家鉴定会上,与会专家对聚脂钢化棕丝表现的卓越品质高度认可,聚酯钢化棕丝为整体实心结构,无需捻制,与传统的纤维绳结构相比,具有强力高、伸长率小、变形小、抗屈挠、耐疲劳和粘合性能好等优点。用聚酯钢化棕丝生产的橡胶V带使用寿命可延长5倍以上,聚酯钢化棕丝是橡胶骨架材料一个质的飞跃,改写了纤维结构骨架材料百年历史,是世界橡胶行业一个新的里程碑。
In September 2010, in the Beijing polyester steel brown rubber wire new type reinforcing materials expert evaluation conference, the experts at the conference highly acknowledged the excellent quality and high-standard performance of polyester steel brown wire. Polyester steel brown wire is an overall solid core structure, with no requirement of twisting. Compared to traditional fibrous structure, polyester steel brown wire has the advantages of high elasticity, low possibility of stretching, low deformation, flex resistance and good adhesion. The service life of rubber V belt made of polyester steel brown wire can be prolonged 5 times. Polyester steel brown wire is a leap of quality in rubber reinforcing materials, revised the hundred-year-history of rubber reinforcing materials and rubber transmission belts and is a new milestone in the world’s rubber industry.
普冠得传动带使用领域:
Application field of PUGUANDE conveyor belt:
●石油开采 ●矿山开采 ●机械制造业 ●汽车工业 ●农业机械 ●电子行业
●玻璃设备 ●包装行业 ●纺织行业 ●印刷行业 ●陶瓷行业 ●输送行业
●造纸设备 ●食品行业 ●烟草行业 ●石材行业
●Oil exploration ●Mining ●Machinery manufacturing ●Automobile ●Agricultural machinery ●Electronics
●Glass equipment ●Packaging ●Textile ●Printing ●Ceramics ●Transportation
●Papermaking ●Food ●Tobacco ●Stone materials
例:重马力各种型号联体带
E.g. heavy-horsepower various models of jointed belt
磕头机、碾压机、压缩机、筛检机、活塞泵、碎石机、研磨机、粉碎机、锤碎机、电锯机、离心机、搅拌机等。
Oil extraction machine, rolling machine, compressor, screening machine, piston pump, crusher, grinding machine, shredder, hammer crusher, saw, centrifuge, mixer, etc.
例:高马力各种型号三角带
E.g. high-horsepower various models of triangular belt
冷却空调系统、滚筒烘乾机、空压机、混凝土搅拌机、发电机、食物搅拌机、农业机械、木工机械等各种生产设备。
Cooling air conditioning system, drum dryer, air compressor, concrete mixer, generator, food mixer, agriculture machinery, woodworking machinery and other production equipment.
例:一般工业用各种型号三角带
E.g. usual-industrial-use various models of triangular belt
家用洗衣机、缝衣机、洗碗机、风扇、鼓风机、离心式唧筒、割草机、庭园设备、其他……
Household washing machine, sewing machine, dishwasher, fan, blower, centrifugal pump, lawn mower, garden equipment, other
科技创造财富
Science and technology create wealth
油田联组带的一次重大突破
A major breakthrough of oilfield jointed belt
普冠得油田联组带采用了聚脂钢化棕丝做为橡胶骨架材料,其使用寿命与国际同类产品相比提高了3-5倍,4个月内免维护、平均使用寿命12个月以上,很好的解决了石油开采工业传动带易跑长、打滑、丢转、传动效率低、耗电量大、雨雪天气损坏严重、寿命短以及使用寿命不均衡,企业不能做到定期更换等技术难题,在减耗、节能、增效三方面给企业带来了巨大的经济利益。
PUGUANDE oilfield jointed belt uses polyester steel brown wire as rubber reinforcing material, and its service wife is improved 3-5 times compared to international products of the same kind Four month's Free maintainance, more than 12 months'average life. It solves the oil exploration industrial conveyor belt’s technical difficulties of susceptibility to stretching, skipping, loss in transmission, low transmission efficiency, large electricity consumption, severe damage in snowy and rainy weather, short life span, uneven service life and impossibility of company to replace the belt regularly and brings huge economic benefits to the corporate in respect of consumption reduction, energy saving and efficiency increase.
在减耗方面:由于普冠得油田联组带使用寿命的提高,大大降低了联组带的使用量,每年可为企业减少50%左右的用带支出。在节能方面:普冠得油田联组带克服了打滑、丢转现象,减少了动力损耗,一年可为企业节约5~10%的用电支出。在增效方面:
In respect to consumption reduction: because of the improvement in service life of PUGUANDE oilfield jointed belt, the usage of jointed belt is greatly reduced, reducing 50% of the belt expenditure for the company annually. In respect to energy saving: PUGUANDE oilfield jointed belt overcomes slipping, loss in transmission and power consumption, saving 5~10% of the electricity expenditure for the company annually. In respect to efficiency increase:
1、避免了频繁换带,减少了人力物力消耗。
1、Avoids frequent change of belt and reduces consumption of labor and materials.
2、减少了换带停机和雨雪天气带体断裂造成的意外停机次数,每年可增加数小时工作时间,增加了原油产量。
2、Reduces the unplanned downtime due to belt-changing downtime and fracture due to snow and rain, increases several hours of working time annually and increases yield of crude oil.
3、 最大程度的减少了丢转现象,在节电的同时,提高了磕头机的工作效率。
3、 Reduces loss in transmission to the greatest degree, increases the working efficiency of oil extraction machine while saving electricity.
普冠得油田联组带是带体内部骨架结构的改变,使用企业不需要任何设备和工艺的改进,经测算,以一万台磕头机为例,使用企业在减耗、节能,增效方面,每年可增加2~3亿人民币的经济效益。
PUGUANDE jointed belt changed the internal frame structure of the belt body, so the corporate doesn’t need to modify any devices or process. According to estimate, take ten thousand oil extraction machines for example, the corporate can increase 200-300 million Yuan worth economic benefits in respect to consumption reduction, energy saving and efficiency increase.
强大的营利整合能力 独特的营销模式
Stronger profitability and integration ability Unique marketing mode
“创造市场 引领市场”是普冠得团队的市场原则。公司以前瞻的眼光洞察市场动态,以灵敏的嗅觉、快捷的反应速度响应客户的需求,坚持以最快的速度为客户提供“量身定做”的针对性策略方案,坚持站在为客户创造价值的角度思考问题。
“Create market, Lead market” is the market principle of PUGUANDE team. The company observes the market movements with prospectful vision, swiftly responds to the customer’s need, insists on providing “customized” strategic plan for customers with fastest speed and insists on thinking in the perspective of creating values for the customers.
对于橡胶企业:我们将依托聚脂钢化棕丝骨架材料的技术优势与国内具有前瞻性的企业,本着互惠互利,双赢的原则,进行广泛的合作,提高橡胶V带产品质量和附加值,拓展聚脂钢化棕丝骨架新材料的使用领域,为合作企业带来更大的经济利益;
As for rubber companies: we will depend on the technological advantage of polyester steel brown wire reinforcing material and domestic prospectful companies, cooperates under the principles of win-win and mutual benefits, improves the product quality and attached value of rubber V belt, expands the application field of polyester steel brown wire reinforcing new materials and brings more economic benefits for partner companies;
普冠得免费试带计划全面展开
PUGUANDE free trial belt plan is put into practice
质量是企业的生命,我们将以国际一流的产品解决使用企业在工业化生产中与传动带相关的技术难题,提高工作效率,增加企业的经济效益。普冠得团队在橡胶行业首推体验式营销模式,你只需要给我们打一个电话,将使用的带体型号告诉我们,公司将赠送部分样品,让每个使用企业亲自验证产品质量,见证普冠得与众不同的品质。
Quality is the life of a company. We will use internationally first-rate products to solve the technical difficulties related to conveyor belt which companies encounter in industrialized production and increase the company’s economic benefits. PUGUANDE team will first promote the experiential marketing mode in the rubber industry. You only need to call us and tell us the type of belt body you are using, we will send you some sample for free and allow every customer to experience the product and witness the excellent quality of PUGUANDE.
地球村的故事——橡胶骨架材料的一次革命
The story of global village—a revolution of rubber reinforcing materials
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